Changzhou P&C Optical Fiber Cable Co., Ltd.

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Polyester Enameled Copper-Clad Aluminum (CCA) Wire

Product Details:

Conductor Type Solid
Application Heating
Type Insulated
Conductor Material Copper Clad Aluminum
Insulation Material Enameled
Place of Origin Jiangsu, China

Detailed Product Description


Polyester Enameled Copper-Clad Aluminum (CCA) Wire:

This product boasts the merits of supreme adhesiveness, thermal stability, mechanical strength, and solvent resistance. Scope of application: applicable to windings of motors, electronic apparatuses and communications equipments, which shall work at the temperature of 130, 155 for a long time and be started frequently.

 

Features of Copper-clad aluminum enameled wire:

 

1. DC resistivity: the DC resistivity of Bokai copper-clad aluminum enameled wire is 1.40-1.45 times that of the pure copper wire; for equivalent resistance value, the weight of copper-clad aluminum wire is only 1/2 that of the pure copper wire.

2. Supreme solderability: with a coat of pure coat, the copper-clad aluminum enameled wire boasts the same brazeability as the pure copper wire, no need for special treatment; meanwhile, Bokai copper-clad aluminum enameled wire is coated with a thick copper layer to ensure that the solderability shall not be harmed during the scrape;

3. Light weight: the density of Bokai copper-clad aluminum enameled wire is only 1/2.5 that of the pure copper wire of the same diameter, which can efficiently reduce the weight of coil; the replacement of copper wire with Bokai copper-clad aluminum enameled wire can realize a cost saving of more than 30%.

Product performance ratio: 

1. Copper-clad aluminum wire high-frequency skin depth property

Current of high-frequency shall mainly be transmitted via the surface layer, which shall result in the so-called skin effect, while the current transmitted via the core of the conductor is very little or even no. The depth of current accumulated in the surface layer of the conductor can be indicated by skin depth δ. The skin depth of copper wire can be computed by the following equation

δ=67/f1/2mm, where f refers to frequency (Hz)

The thinnest copper layers of cooper-clad aluminum wire commonly used in coaxial cable and the skin depths of current transmitted in the frequency of 5100MHz are as follows:

mm

Diameter of copper-clad aluminum wire mm

mm

The thinnest copper layer mm

mm

Skin depth mm

10A 10H

15A 15H

5MHz

15MHz

100MHz

2.15

0.038

0.054

0.02996

0.02119

0.00670

2.77

0.048

0.069

3.15

0.055

0.079

 

2. Performance comparison among copper-clad aluminum wire, pure copper wire and pure aluminum wire.

Property

Unit

Wire

Copper-clad aluminum wire

Pure copper wire

Pure aluminum wire

Volume ratio of copper

%

15.11

100

0

Mass ratio of copper

40

100

0

Density

g / cm3

3.64

8.89

2.70

Specific heat

kcal / kg·K

0.149

0.092

0.215

 Linear expansion coefficient

1 /

22×10-6

17×10-6

24×10-6

Resistivity

Ω·mm2 /m

0.0252

0.01724

0.02740

Electrical conductivity

(IACS) %

68.4

100

62

Tensile strength (soft state)

MPa

90120

220270

70110

Tensile strength (hard state)

180240

350470

150210

Elongation (soft state)

%

2530

3045

2325

Elongation (hard state)

0.52.0

0.52.0

0.52.0

 

.

Polyester Enameled Copper-Clad Aluminum (CCA) Wire Polyester Enameled Copper-Clad Aluminum (CCA) Wire

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Company Info

Changzhou P&C Optical Fiber Cable Co., Ltd.
[China]
[Verified Member]

Business Type:Manufacturer

City: Changzhou
Province/State: Jiangsu
Country/Region : China

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